Nirdev Machine Tools
Nirdev Machine Tools
Odhav, Ahmedabad, Gujarat
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Automobile Production Line

We are a leading Distributor / Channel Partner of new automobile engine production line, new automobile rear wheel hub production line, new automobile production line, new automatic transfer line, new crank processing automatic line and new drilling and tapping machining center robot automatic line from Ahmedabad, India.

New Automobile Engine Production Line

New Automobile Engine Production Line
  • New Automobile Engine Production Line
  • New Automobile Engine Production Line
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Product Details:

Corrosion ResistanceYes
ConditionRefurbished
Weight (kg)1200
Packing TypeCardboard Box
Surface FinishingColor Coated
Voltage (V)440
MaterialSteel
BrandNeway

Product Overview
This project is designed to process automobile engine,the cusotmers asks for a turn key package for its processing accuracy and the requirement for the stability.HM634HP horizontal working center, fixtures, tools and truss part carrier are all designed by Neway.The customer is satisfied with the design and the production line after large quantity test production.

Features
  • Truss part carrier with excellent performance X/Z axis traverse speed is adjustable as per part weight and catcher size. Generally, X axis 80 to 210 m/min, Z axis 50 to130m/min.
  • Multi-function catcher Pneumatic multi-function catcher turns 90 degrees with buffer function, and may work on other machines as well.
  • Revolving line May place several parts to revolve, a single worker may mount and demount parts. With part stopper and inspection device.
  • Inspection desk The pneumatic tumbling device is situated between 2 machines tumbling part by 180 degrees.

 

Price Range 25 Lakh-25 Crore

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New Automobile Rear Wheel Hub Production Line

New Automobile Rear Wheel Hub Production Line
  • New Automobile Rear Wheel Hub Production Line
  • New Automobile Rear Wheel Hub Production Line
  • New Automobile Rear Wheel Hub Production Line
  • New Automobile Rear Wheel Hub Production Line
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Product Details:

MaterialMild Steel
Usage/ApplicationIndustrial
Frequency60 Hz
Power SourceElectric
Surface TreatmentColor Coated
Voltage440 V

Product Overview
The production line is composed of 2 NL322H turning machines, a VMW903H vertical milling center and a truss mounting and demounting system. NL322H is equipped with specially made chuck jaws and VM903H with special fixture for hub positioning. The truss mounting and demounting system is composed of a truss mechanical part catcher, revolving part line, part tumbler, robot control system and auxiliary system.

Features
  • Prominent trusswork production line X axis traverse speed adjustable between 80-120m/min; Z axis 50-130m/min.
  • Compound manipulator Pneumatic manipulator, swings 90 degree.
  • Loading and unloading Need one worker loading/unloading/inspecting here.
  • Inspection device The tumbler in controlled by a pneumatic device to turn 180 degrees for machining the other side.

 

Price Range 25 Lakh-25 Crore

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New Automobile Production Line

New Automobile Production Line
  • New Automobile Production Line
  • New Automobile Production Line
  • New Automobile Production Line
  • New Automobile Production Line
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Product Details:

Brand/MakeNeway
MaterialMild Steel
Surface TreatmentPowder Coated
Voltage440 V
Phase2
Power SourceElectric

We are leading supplier and importer of New Automobile Production Line

Product Overview of New Automobile Production Line:
Valve processing line composed of a VM903H vertical milling machine, a NL502SA turning machine and a mounting and demounting robot. VM903H is equipped with 4th axis and fixtures for valve mounting positioning for 3 side process. NL502SA is equipped with unique indexing chuck. The mounting and demounting job is taken care of by the robot part carrying conveyor robot control system and auxiliary system.

Features of New Automobile Production Line:
  • Robot with excellent performance: Compact structure design, no motor on Mechanical joint, 6 axis joint movement. all axis with RV speed gear box, high-performance FANUC servo system, reposition accuracy :+-0.07.
  • Complex manipulator: The robot picks up a finished part and replaces it with a rough part.
  • Workpiece mount storage: Auto mount and dismount workpiece , quick and convenient.
  • Random inspection: Inspection, distinguish between quality products and rejected ones.

 

Price Range: 25 Lakh-25 Crore
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New Automatic Transfer Line

New Automatic Transfer Line
  • New Automatic Transfer Line
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Product Details:

ApplicationAutomobile Industry
MaterialStainless Steel
Surface TreatmentColor Coated
UsagesIndustrial

We are leading supplier and importer of New Automatic Transfer Line. New Automatic Transfer Line is CNC machines with robotic line. We provide trunkey projects of New Automatic Transfer Line.

Features:

  • Robots with excellent performance: Carries the workpiece quickly in a narrow space.
  • Work piece intelligent recognition: Advanced intelligent recognition technology recognizes various workpieces.
  • Universal fixture: For various work pieces
  • Inspection: The production line may be equipped with manual inspection with a certain frequency. the robot selects the finished product at random and places them near to the inspector.
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New Crank Processing Automatic Line

New Crank Processing Automatic Line
  • New Crank Processing Automatic Line
  • New Crank Processing Automatic Line
  • New Crank Processing Automatic Line
  • New Crank Processing Automatic Line
  • New Crank Processing Automatic Line
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Product Details:

Workbench800x500

Crank processing automatic line, vertical machining center automatic production line DZHX002

The flexible processing line consisting of three INGERSOLL 650 vertical machining centers and FANUC robots was the first to be exhibited by the group. INGERSOLL 650 vertical machining center features high reliability, high precision and high rigidity. It is suitable for small and medium batch processing of small-sized plates and discs. It is easy to operate and can perform linear interpolation and circular interpolation operations. . Milling, boring, drilling, reaming, tapping and other processes can be completed automatically after clamping the parts on the workbench. The three linear coordinates X, Y, and Z all use sliding guide rails. The most important feature of the sliding guide rails is that they have good seismic performance, especially when they are heavily cut. FANUC robots can automatically recognize the posture of the machined parts and automatically capture them through 3D and 2D vision. FANUC robots automatically load and unload workpieces and convey them, featuring accurate conveying position, stable operation and improved production efficiency. Therefore, the flexible processing line consisting of machining centers and robots is the ideal equipment for processing small and medium-sized parts.

Distance from the front end surface of the spindle to the work surface: 130-640

Spindle end form: 7/24 taper hole No.40

Spindle front bearing inner diameter: φ 65

Motor power for spindles - 30 points / continuous: α12/10000i (lower 15/11, high 15/11)

Motor torque for spindle -30 minutes / continuous: α12/10000i (low 95/70, high 36/26.3)

Spindle speed 60--10000r/min

Disc type magazine: 20 pieces, tool diameter: φ 78 /φ 150 , maximum tool length: 300, maximum tool weight: 8kg

Tool change time for tool: 0.9 (50Hz) (can be changed by tool weight)

Cutting versus cutting time: 4.5s

X/Y/Z axis travel: 620/500/510

X/Y/Z axis fast moving speed: 36/36/30

Cutting feed rate: 1~20000

Machine positioning accuracy X/ Y/Z : 0.018/0.011/0.014

Repeat positioning accuracy X/ Y/Z : 0.007/0.004/0.006

Three-axis linkage

The FANUC 0i-MD CNC system is used.

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New Drilling And Tapping Machining Center Robot Automatic Line

New Drilling And Tapping Machining Center Robot Automatic Line
  • New Drilling And Tapping Machining Center Robot Automatic Line
  • New Drilling And Tapping Machining Center Robot Automatic Line
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Product Details:

ConditionNew

Drilling and tapping machining center robot automatic line

3C (PC, mobile phone, communication) vertical drilling and processing center robot automatic line, can complete most of the 3C products from blank to finished product including cleaning, the whole line of the host unit is developed and produced by Dalian Machine Tool Group Co., Ltd. New generation CNC machine tools

It is widely used in the processing of small and medium-sized parts and shells in the 3C (PC, mobile phone, communication) industry, automotive parts, small mold processing, medical and other industries. The machine is equipped with a fully enclosed protective cover, which is beautiful, safe, leakproof and protects the environment.

3C (PC, mobile phone, communication) product vertical drilling and attack machining center robot automatic line

1. Inline equipment and beats:

 

2, the whole line introduction:

3C (PC, mobile phone, communication) vertical drilling and processing center robot automatic line, can complete most of the 3C products from blank to finished products including cleaning, the whole line of host units developed and produced by Dalian Machine Tool Group Co., Ltd. A new generation of CNC machine tools with unique high-speed linear rolling guide pair (X, Y, Z-axis) design, widely used in 3C (PC, mobile phone, communication) industry, automotive parts, small mold processing, medical and other industries. Processing of small and medium-sized parts and shells. The machine is equipped with a fully enclosed protective cover, which is beautiful, safe, leakproof and protects the environment. The high-flow automatic chip-removing device is simple, environmentally friendly, practical and reliable, and is equipped with a manual jet gun, which is easy to remove iron filings.

 

The logistics adopts the 7-axis walking robot developed by Dalian Machine Tool Group Co., Ltd. to realize automatic loading and unloading of workpieces. The maximum weight can be transported by 13kg, the maximum synthetic speed of the arm is 9.7m/s, the maximum movement radius of the arm is 1388mm, and the repeat positioning accuracy is ±0.05mm. The protection level is IP40 (can be increased to IP67) and the maximum walking speed is 90m/min. The whole line is also equipped with upper and lower material tables and inverted material racks, which have the characteristics of less loading unit, high robot utilization rate and fast tempo. The process capability index is CP3>1.33, and the technical indicators of the whole machine have reached the international advanced level.

3. Production line intelligent control system

The master PC is controlled by Ethernet and is responsible for the overall scheduling of the loading and unloading system. The robot and its corresponding processing machine form an independent processing unit, which is controlled by the robot.

The master control system has the function of collecting statistics of production data, collecting and sorting the production data through data exchange with each machine tool, and realizing the life management of the tool. For the tool that reaches the number of times of use, it automatically switches to the new tool in the next cutting. When all the tools on the cutter head reach the end of their service life, the automatic line stops and reminds the manual to change the tool.

 

The PLC is connected to the following distributed I/O by bus, which is convenient to connect and stable in transmission.

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New Heavy Duty Diesel Engine Block Automatic Line

New Heavy Duty Diesel Engine Block Automatic Line
  • New Heavy Duty Diesel Engine Block Automatic Line
  • New Heavy Duty Diesel Engine Block Automatic Line
  • New Heavy Duty Diesel Engine Block Automatic Line
  • New Heavy Duty Diesel Engine Block Automatic Line
  • New Heavy Duty Diesel Engine Block Automatic Line
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Heavy duty diesel engine block automatic line

Mainly for the heavy-duty diesel engine block BF1013, BF2012, TCD2013 series four-cylinder, six-cylinder block for processing objects, more than four varieties (or specifications) mixed line production, the overall design level of the processing line is leading domestically, reaching the international similar flexible processing line Level.

The whole line consists of two automatic lines, DKX078 and DKX079, and a total of 12 MDH80A precision horizontal machining centers. The automatic line raceway has a total length of 43 meters. It adopts the truss manipulator agile logistics conveying system to complete the workpiece feeding and unloading, and the cylinder body processing attitude is automatically converted. The line is supplemented by SPC inspection station, automatic logistics raceway and some auxiliary machines, which automatically complete the

The main engine is equipped with advanced A and B axis rotary tables, special design fixtures, suitable for cylinder clamping;

The MDH80A precision horizontal machining center of the processing line adopts the German Siemens 840D control system;

Automatic line production cycle: ≤7.33 minutes / piece, the main process capability index CmK ≥ 1.67;

The bus adopts a centralized cooling treatment system, which uses the upper row, the upper supply and the centralized cooling system to supply liquid, filter and pressurize the main shaft to be cooled;

Integrated dust removal and defogging indoor discharge, green processing, and more environmental protection;

 

The production line segmentation process is provided with a quality inspection station and a buffer raceway, and the machining center adopts full protection to ensure the effect of cooling without overflow and dust removal and defogging.

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New Motor Stator Housing Processing Automatic Line

New Motor Stator Housing Processing Automatic Line
  • New Motor Stator Housing Processing Automatic Line
  • New Motor Stator Housing Processing Automatic Line
  • New Motor Stator Housing Processing Automatic Line
  • New Motor Stator Housing Processing Automatic Line
  • New Motor Stator Housing Processing Automatic Line
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Motor stator housing processing automatic line

DKX044 flexible processing automatic line, mainly used for machining the stator housing of the motor from blank, component to finished product.

The main part of the automatic line consists of 11 main engines such as DL-20MHS dual-spindle CNC lathe, CL-20A/I CNC lathe and VDR600 vertical machining center; loading machine, washing machine, testing machine, press machine, leak test machine, measuring machine 8 sets of auxiliary machines, such as cutting device. The entire automatic line is automatically loaded and unloaded by two independent truss robots.

This automatic line host part is controlled by DL-20MHS double spindle CNC lathe, CL-20A11 mainframes such as /I CNC lathe and VDR600 vertical machining center;

It consists of 8 auxiliary machines, such as feeding machine, washing machine, testing machine, press machine, leak test machine, measuring machine and cutting device.

The entire automatic line is automatically loaded and unloaded by two independent truss robots.

 

The automatic line length is 62.3 meters. The beat is 1.91 points for one-piece processing hours.

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New Automobile Engine Cylinder Head Automatic Line

New Automobile Engine Cylinder Head Automatic Line
  • New Automobile Engine Cylinder Head Automatic Line
  • New Automobile Engine Cylinder Head Automatic Line
  • New Automobile Engine Cylinder Head Automatic Line
  • New Automobile Engine Cylinder Head Automatic Line
  • New Automobile Engine Cylinder Head Automatic Line
  • New Automobile Engine Cylinder Head Automatic Line
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Product Details:

CNC systemFANUC-31I

Automobile engine cylinder head automatic line

The new generation of horizontal three-axis machining center unit for the first time, the numerical control system adopts FANUC 31i system, the rigid and permanent rigid main structure of the machine tool, through the repeated simulation and optimization of engineering mechanics, the design is reasonable, the structure is stable and reliable, and the rigidity is doubled. Quality streamlined engineering needs.
The production line consists of three mainframes, which are automatically loaded and unloaded by the double truss manipulator to realize the processing of the camshaft hole and the spark plug hole of the cylinder head inlet and outlet. The truss manipulator has an X-axis moving speed of 100m/min, an acceleration of 1.5m/s2, a Z-axis moving speed of 60m/min, and an acceleration of 1.5m/s2.

Horizontal machining center automatic production line DZHX001

It is suitable for high-volume processing of engine cylinders and cylinder heads in the automotive industry. This is also the classic layout.

HDL50 mainframe: The new generation of horizontal three-axis machining center unit for the first time. The numerical control system adoptsFANUC 31i system. The rigid and permanent rigid main structure of the machine tool is designed and optimized by repeated simulation and optimization of engineering mechanics. The structure is stable and reliable. Rigid multiplication and streamlined engineering requirements. The three-way feed system adopts advanced technology such as high-speed ball screw and large motor drive. With the application of high-quality linear rolling guide, the machine has high-speed, high-efficiency and high-precision first-class quality. The machine tool can be widely applied to the processing of plates, discs, cabinets, shells and precision parts. After the parts are clamped, the milling, boring, drilling, expanding, reaming, tapping and other processes can be processed. It is suitable for multi-variety medium and small batch processing of process concentrated parts, and is suitable for forming flexible processing automatic line, which is used for mass production of various mechanical parts, especially suitable for automobile engine industry.

The truss manipulator's X-axis moving speed reaches 100m/min

Acceleration reaches 1.5m/s2

Z axis moving speed reaches 60m/min

Main unit: X/Y/Z stroke: 800mm/630mm/800mm

Spindle speed: 10000rpm

Fast moving speed: 50m/min

Positioning accuracy: 0.01mm

Repeat positioning accuracy: 0.006mm

 

Four-axis linkage

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Vipul Panchal (Manager)
33, Shreenathji Estate, Kathwada GIDC
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