|Packing Type||Cardboard Box|
|Surface Finishing||Color Coated|
Price Range 25 Lakh-25 Crore
|Surface Treatment||Color Coated|
Price Range 25 Lakh-25 Crore
|Surface Treatment||Powder Coated|
Price Range: 25 Lakh-25 Crore
|Surface Treatment||Color Coated|
Crank processing automatic line, vertical machining center automatic production line DZHX002
The flexible processing line consisting of three INGERSOLL 650 vertical machining centers and FANUC robots was the first to be exhibited by the group. INGERSOLL 650 vertical machining center features high reliability, high precision and high rigidity. It is suitable for small and medium batch processing of small-sized plates and discs. It is easy to operate and can perform linear interpolation and circular interpolation operations. . Milling, boring, drilling, reaming, tapping and other processes can be completed automatically after clamping the parts on the workbench. The three linear coordinates X, Y, and Z all use sliding guide rails. The most important feature of the sliding guide rails is that they have good seismic performance, especially when they are heavily cut. FANUC robots can automatically recognize the posture of the machined parts and automatically capture them through 3D and 2D vision. FANUC robots automatically load and unload workpieces and convey them, featuring accurate conveying position, stable operation and improved production efficiency. Therefore, the flexible processing line consisting of machining centers and robots is the ideal equipment for processing small and medium-sized parts.
Distance from the front end surface of the spindle to the work surface: 130-640
Spindle end form: 7/24 taper hole No.40
Spindle front bearing inner diameter: φ 65
Motor power for spindles - 30 points / continuous: α12/10000i (lower 15/11, high 15/11)
Motor torque for spindle -30 minutes / continuous: α12/10000i (low 95/70, high 36/26.3)
Spindle speed 60--10000r/min
Disc type magazine: 20 pieces, tool diameter: φ 78 /φ 150 , maximum tool length: 300, maximum tool weight: 8kg
Tool change time for tool: 0.9 (50Hz) (can be changed by tool weight)
Cutting versus cutting time: 4.5s
X/Y/Z axis travel: 620/500/510
X/Y/Z axis fast moving speed: 36/36/30
Cutting feed rate: 1~20000
Machine positioning accuracy X/ Y/Z : 0.018/0.011/0.014
Repeat positioning accuracy X/ Y/Z : 0.007/0.004/0.006
The FANUC 0i-MD CNC system is used.
3C (PC, mobile phone, communication) vertical drilling and processing center robot automatic line, can complete most of the 3C products from blank to finished product including cleaning, the whole line of the host unit is developed and produced by Dalian Machine Tool Group Co., Ltd. New generation CNC machine tools
It is widely used in the processing of small and medium-sized parts and shells in the 3C (PC, mobile phone, communication) industry, automotive parts, small mold processing, medical and other industries. The machine is equipped with a fully enclosed protective cover, which is beautiful, safe, leakproof and protects the environment.
3C (PC, mobile phone, communication) product vertical drilling and attack machining center robot automatic line
1. Inline equipment and beats:
2, the whole line introduction:
3C (PC, mobile phone, communication) vertical drilling and processing center robot automatic line, can complete most of the 3C products from blank to finished products including cleaning, the whole line of host units developed and produced by Dalian Machine Tool Group Co., Ltd. A new generation of CNC machine tools with unique high-speed linear rolling guide pair (X, Y, Z-axis) design, widely used in 3C (PC, mobile phone, communication) industry, automotive parts, small mold processing, medical and other industries. Processing of small and medium-sized parts and shells. The machine is equipped with a fully enclosed protective cover, which is beautiful, safe, leakproof and protects the environment. The high-flow automatic chip-removing device is simple, environmentally friendly, practical and reliable, and is equipped with a manual jet gun, which is easy to remove iron filings.
The logistics adopts the 7-axis walking robot developed by Dalian Machine Tool Group Co., Ltd. to realize automatic loading and unloading of workpieces. The maximum weight can be transported by 13kg, the maximum synthetic speed of the arm is 9.7m/s, the maximum movement radius of the arm is 1388mm, and the repeat positioning accuracy is ±0.05mm. The protection level is IP40 (can be increased to IP67) and the maximum walking speed is 90m/min. The whole line is also equipped with upper and lower material tables and inverted material racks, which have the characteristics of less loading unit, high robot utilization rate and fast tempo. The process capability index is CP3>1.33, and the technical indicators of the whole machine have reached the international advanced level.
3. Production line intelligent control system
The master PC is controlled by Ethernet and is responsible for the overall scheduling of the loading and unloading system. The robot and its corresponding processing machine form an independent processing unit, which is controlled by the robot.
The master control system has the function of collecting statistics of production data, collecting and sorting the production data through data exchange with each machine tool, and realizing the life management of the tool. For the tool that reaches the number of times of use, it automatically switches to the new tool in the next cutting. When all the tools on the cutter head reach the end of their service life, the automatic line stops and reminds the manual to change the tool.
The PLC is connected to the following distributed I/O by bus, which is convenient to connect and stable in transmission.
Mainly for the heavy-duty diesel engine block BF1013, BF2012, TCD2013 series four-cylinder, six-cylinder block for processing objects, more than four varieties (or specifications) mixed line production, the overall design level of the processing line is leading domestically, reaching the international similar flexible processing line Level.
The whole line consists of two automatic lines, DKX078 and DKX079, and a total of 12 MDH80A precision horizontal machining centers. The automatic line raceway has a total length of 43 meters. It adopts the truss manipulator agile logistics conveying system to complete the workpiece feeding and unloading, and the cylinder body processing attitude is automatically converted. The line is supplemented by SPC inspection station, automatic logistics raceway and some auxiliary machines, which automatically complete the
The main engine is equipped with advanced A and B axis rotary tables, special design fixtures, suitable for cylinder clamping;
The MDH80A precision horizontal machining center of the processing line adopts the German Siemens 840D control system;
Automatic line production cycle: ≤7.33 minutes / piece, the main process capability index CmK ≥ 1.67;
The bus adopts a centralized cooling treatment system, which uses the upper row, the upper supply and the centralized cooling system to supply liquid, filter and pressurize the main shaft to be cooled;
Integrated dust removal and defogging indoor discharge, green processing, and more environmental protection;
The production line segmentation process is provided with a quality inspection station and a buffer raceway, and the machining center adopts full protection to ensure the effect of cooling without overflow and dust removal and defogging.
DKX044 flexible processing automatic line, mainly used for machining the stator housing of the motor from blank, component to finished product.
The main part of the automatic line consists of 11 main engines such as DL-20MHS dual-spindle CNC lathe, CL-20A/I CNC lathe and VDR600 vertical machining center; loading machine, washing machine, testing machine, press machine, leak test machine, measuring machine 8 sets of auxiliary machines, such as cutting device. The entire automatic line is automatically loaded and unloaded by two independent truss robots.
This automatic line host part is controlled by DL-20MHS double spindle CNC lathe, CL-20A11 mainframes such as /I CNC lathe and VDR600 vertical machining center;
It consists of 8 auxiliary machines, such as feeding machine, washing machine, testing machine, press machine, leak test machine, measuring machine and cutting device.
The entire automatic line is automatically loaded and unloaded by two independent truss robots.
The automatic line length is 62.3 meters. The beat is 1.91 points for one-piece processing hours.
The new generation of horizontal three-axis machining center unit for the first time, the numerical control system adopts FANUC 31i system, the rigid and permanent rigid main structure of the machine tool, through the repeated simulation and optimization of engineering mechanics, the design is reasonable, the structure is stable and reliable, and the rigidity is doubled. Quality streamlined engineering needs.
The production line consists of three mainframes, which are automatically loaded and unloaded by the double truss manipulator to realize the processing of the camshaft hole and the spark plug hole of the cylinder head inlet and outlet. The truss manipulator has an X-axis moving speed of 100m/min, an acceleration of 1.5m/s2, a Z-axis moving speed of 60m/min, and an acceleration of 1.5m/s2.
Horizontal machining center automatic production line DZHX001
It is suitable for high-volume processing of engine cylinders and cylinder heads in the automotive industry. This is also the classic layout.
HDL50 mainframe: The new generation of horizontal three-axis machining center unit for the first time. The numerical control system adoptsFANUC 31i system. The rigid and permanent rigid main structure of the machine tool is designed and optimized by repeated simulation and optimization of engineering mechanics. The structure is stable and reliable. Rigid multiplication and streamlined engineering requirements. The three-way feed system adopts advanced technology such as high-speed ball screw and large motor drive. With the application of high-quality linear rolling guide, the machine has high-speed, high-efficiency and high-precision first-class quality. The machine tool can be widely applied to the processing of plates, discs, cabinets, shells and precision parts. After the parts are clamped, the milling, boring, drilling, expanding, reaming, tapping and other processes can be processed. It is suitable for multi-variety medium and small batch processing of process concentrated parts, and is suitable for forming flexible processing automatic line, which is used for mass production of various mechanical parts, especially suitable for automobile engine industry.
The truss manipulator's X-axis moving speed reaches 100m/min
Acceleration reaches 1.5m/s2
Z axis moving speed reaches 60m/min
Main unit: X/Y/Z stroke: 800mm/630mm/800mm
Spindle speed: 10000rpm
Fast moving speed: 50m/min
Positioning accuracy: 0.01mm
Repeat positioning accuracy: 0.006mm